Vehicles

van - replacing serpentine belt, fixing cracked coolant hose connector, fixing trans oil pressure sensor wires

I recently replaced the throttle position sensor. Of course it was freezing cold outside as I did this work. In the process of replacing that sensor I must have lightly touched one of my coolant lines. I might have just looked at it wrong, I am not sure. In any event the plastic quick connect coupling cracked. I didn't realize it at the time but by the time I got to work the next day I could see the coolant leaking down from the engine compartment. Thankfully it was a very small hole but it was till making a big mess. 

That same ride to work also saw the end of my serpentine belt which took out my transmission oil pressure sensor wires on its way out. I had a full schedule of repairs after that one drive.

It turns out that the quick connect coupling from Ford may be a quick connect but it is impossible to disconnect. I ended up cutting the old connector off. The replacement quick connector fitting I got was garbage. It didn't include any o-rings and it would never have sealed anything. I ended up returning it and just putting the hose over the pipe and putting a hose clamp on it. No leaks 300 miles later.

Pictures

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SmllMedLrg
one of my coolant quick connect fittings got cracked and was leaking
SmllMedLrg
had to cut off the old fitting. It is not a "quick disconnect" fitting
SmllMedLrg
pipe visible that the new fitting should attach to
SmllMedLrg
SmllMedLrg
new quick connect fitting was garbage, no sealing o-rings. It would have leaked
SmllMedLrg
ended up putting hose directly on pipe and double clamping it
SmllMedLrg
hose slid up over the old stop ring so I know this hose will not come off
SmllMedLrg
new serpentine belt
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old belt frayed and lost about 25% of the belt width
SmllMedLrg
SmllMedLrg
when belt frayed, it took out the transmission oil pressur sensor wire leads
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wires soldered back together
SmllMedLrg
wrapped the wire in fuel injection hose to provide additional abrasion resistence

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